Clay Wilker: 2024 Manufacturing Leadership Awards Finalist

Listen to Clay Wilker talk to the importance of Continuous Improvement in Manufacturing and his connections to the Shingo Institute.

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Reduce Operational Costs Across Your Enterprise

Power profitable service and manufacturing operations with connected intelligence and real-time monitoring solutions to reduce operational costs across the value chain

Drive smart operational cost reduction

PTC’s proven service and digital manufacturing solutions address today’s biggest cost challenges: reducing labor, materials, compliance, field service, and overhead costs. We enable businesses to increase workforce productivity; reduce truck rolls; lower scrap, rework, and maintenance costs; improve industrial safety and compliance; and increase energy efficiency to achieve:

Up to

Up to

Reduction in operational costs

Reduction in operational costs

Up to

Up to

First time fix rate

First time fix rate

Up to

Up to

Reduction in scrap

Reduction in scrap

Up to

Up to

Reduction in technician on-site time

Reduction in technician on-site time

Up to

Up to

Reduction in cost of quality

Reduction in cost of quality

Reduce operational costs to drive profits

Industry 4.0 demands industrial leaders track spend and invest for maximum ROI to stay competitive. PTC’s proven service and digital manufacturing solutions collect, analyze, and present data and actionable insights needed to reduce operational costs—without impacting production schedules or quality. See how you can:
Lower Labor Costs

Lower labor costs

 Increase labor productivity and reduce labor costs by enabling improved expert knowledge transfer, enhanced SOPs, and smarter work instructions. Lower Labor Costs
Lower Materials Costs

Lower materials costs

 Manage materials costs by reducing scrap and rework with real-time asset monitoring, quality assurance, and digital and augmented work instructions. Lower Materials Costs
Lower Overhead Costs

Lower overhead costs

 Decrease overhead costs through proactive energy and resource monitoring and maintenance management. Lower Overhead Costs
Lower Field Service Costs

Lower field service costs

 Reduce field service costs from service calls, warranties, and inventory through remote diagnostics, predictive maintenance, and more. Lower Field Service Costs
Lower Compliance Costs

Lower compliance costs

 Limit increased cost of compliance for both processes and products with augmented work instructions and IoT-enabled machine monitoring. Lower Compliance Costs

Lowering operational costs with PTC

See how PTC’s proven service and digital manufacturing solutions reduce customers’ operational expenses and support their digital transformation objectives
Woodward logo
Flowserve
CIMC logo
Vestas logo

Woodward

Woodward reduced operating expenses and increased operational efficiency using PTC solutions to develop a Manufacturing Information System (MIS) and achieve seamless communication between machines.

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FlowServe

FlowServe saved their customer up to $16 million per hour in downtime cost by employing PTC’s industrial IoT solutions to access critical product data and intervene before critical failure could occur.

 Watch Their Video

CIMC

CIMC enabled predictive maintenance by leveraging PTC’s industrial IoT solutions to lower plant operating costs and reduce energy consumption.

 Explore Their Story

Vestas

Vestas used digital-first manufacturing instructions and processes to lower labor costs and eliminate ongoing travel spend.

 Follow Their Journey

Drive cost reductions and improve efficiency

Digital lean

Reinvent your lean manufacturing strategies and identify high-impact costs savings opportunities through real-time alerts and predictive analytics.

Planned production

Pair IIoT and AR solutions to streamline production and reduce both labor and materials costs over the long term.

Asset utilization

Eliminate unplanned downtime and use asset monitoring, predictive analytics, and digital work instructions to maximize asset utilization and TEEP.

Reshape your industry through connected business models

Discover Celli Group’s secret to reshaping the beverage industry. From growing its top line to equipping customers with the tools and experiences to better service equipment—Celli Group has the key to unlocking competitive differentiation and driving value. Check out the infographic to apply the learnings and begin to your business expansion.